New Thermal Design Strategy to Achieve an 80-kg-Class Lightweight X-Band Active SAR Small Satellite S-STEP

The main objective of the S-STEP (the Small Synthetic Aperture Radar (SAR) Technology Experimental Project (S-STEP)) mission is developing an 80-kg-class active X-band SAR observation small satellite. For lighter, smaller, better, and cheaper development of the S-STEP system, a new thermal design strategy is essential. Therefore, we proposed a new thermal design strategy in this study. The main features of the proposed thermal design involve the minimization of heater power consumption by optimizing environmental heat fluxes on the satellite, the provision of long-term SAR imaging duration in both right- and left-looking modes, and the use of a lightweight flexible graphite sheet as a thermal interface for some high-power instruments. These features contribute to minimizing the satellite’s mass budget through heater power minimization and achieving on-orbit system performance of S-STEP. The effectiveness of the proposed thermal design was numerically verified by on-orbit thermal analysis of the S-STEP system. In addition, the thermal design on a key payload component and the multifunctional transmit/receive module structure were verified through a space-simulated thermal vacuum test.